| Above:
A Synrad CO2 laser installed
on a Torchmate 3. |
Right:
Examples of laser-cut
shapes demonstrate the inherent accuracy built into a Torchmate. |
If you really want to know how
accurate a CNC shape cutting machine is, test it with a laser.
CNC plasma-arc cutting is great for most metal fabrication jobs.
It's fast, economical, and accurate enough for most metal cutting needs.
However, due to the .060" to .070" kerf (gap) plasma leaves when
it makes a cut, the amount of detail it can create is limited by the size
of the shape being cut. The bigger the shape, the more detail plasma
can produce.
The moose scene in the photo to the right would have to be at least 15"
wide to cut it out of metal with plasma. The eagle & flag
would have to be close to 13" x 13". Most moderately priced CNC cutting
machines can handle that, more or less.
It is impossible to determine just how accurate a CNC cutting table is
by looking at plasma-cut pieces, no matter how intricate they might appear
to be. It is only through the use of a process like a low-power
laser, which leaves a gap only 3 or 4 thousandths of an inch wide that the
real accuracy of a machine can be determined.
Take a look at what a Torchmate 3 machine did in poster-board with a
low power laser. Hard to believe? Stop by our home
office in Annapolis, MD, and we'll show you.
Why is such accuracy important if all you want to do is plasma
cutting?
Just because a 2,000 watt laser
powerful enough to cut steel plate costs over $100,000, don't overlook the
many operations your CNC cutting table can do with a lower power laser.
Metal cutting comprises maybe 5% of the operations that are possible with a
computerized X-Y axis table.
Those of us who are metal fabricators sometimes think of the
industrial world exclusively in terms of metalworking. We don't
consider mounting a laser on our CNC cutting table because of the cost of
a laser powerful enough to cut metal. Step outside the box and
consider other possible uses of your CNC machine. Who knows what new
applications your growing business may tackle over time?
There are hundreds of kinds of
work that can be done on a Torchmate X-Y cutting table with a 10 watt
laser. Such lasers are available for about $4,000. The paper
cut-outs and gaskets shown here were cut at about 5 watts. The
leather engraving was done at about 7 watts. The leather cut-out and
ceramic engraving was done with a 25 watt laser costing approximately
$7,500. |

Above: Moose scene 2 3/4" long |